Table of Contents
Foreword ix
by The Honorable Charles D. McConnell Preface xi
Acknowledgments xv
Contributors xvii
Units of Measure xix
Section 1 Energy Management Programs 1
1 Energy Management in Practice 3 Beth P. Jones
2 The Dow chemical Company: Energy Management Case Study 25 Joe A. Almaguer
3 Eastman Chemical’s Energy Management Program: When Good is Not Enough 37 Sharon L. Nolen
4 General Mills’ Energy Management Success Story 48 Graham Thorsteinson
5 Energy Benchmarking 56 Mark Eggleston
6 Energy Management Standards 66 Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano
7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81 Elizabeth Dutrow
Section 2 Energy Management Technologies 93
8 The Technologies of Industrial Energy Efficiency 95 Alan P. Rossiter
Equipment 105
9 Energy Efficiency in Furnaces and Boilers 107 Bala S. Devakottai
10 Enhanced Heat Transfer and Energy Efficiency 128 Thomas Lestina
11 Heat Exchanger Cleaning Methods 139 Joe L. Davis
12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143 Bruce L. Pretty and Celestina (Tina) Akinradewo
13 Successful Implementation of a Sustainable Steam Trap Management Program 164 Jonathan P. Walter and James R. Risko
14 Managing Steam Leaks 179 Alan P. Rossiter
15 Rotating Equipment: Centrifugal Pumps and Fans 186 Glenn T. Cunningham
16 Industrial Insulation 207 Mike Carlson
Utility Systems 217
17 Heat, Power, and The Price of Steam 219 Alan P. Rossiter and Joe L. Davis
18 Balancing Steam Headers and Managing Steam/Power System Operations 230 Alan P. Rossiter and Ven V. Venkatesan
19 Real-Time Optimization of Steam and Power Systems 242 R. Tyler Reitmeier
20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251 Joe L. Davis
21 Refrigeration, Chillers, and Cooling water 260 William (Bill) Turpish
22 Compressed Air System Efficiency 277 Joe Ghislain
23 Lighting Systems 290 Bruce Bremer
24 Heating, Ventilation, and Air-Conditioning Systems 300 Bruce Bremer
Process 311
25 Identifying Process Improvements For Energy Efficiency 313 Alan P. Rossiter and Joe L. Davis
26 Pinch Analysis and Process Heat Integration 326 Alan P. Rossiter
27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349 Jon S. Towslee
Index 361