World Class Maintenance Management - The 12 Disciplines

by Rolly Angeles

Overview

Many industries today are struggling and living the day-to-day pressures of doing reactive maintenance and want a structured framework approach on how to achieve a level of World Class Maintenance Management. This book is specifically written for that purpose. This will be the first of a series of books I wrote and still writing about the 12 disciplines of maintenance.  Some highlights of this book include.

 

- Why Are Most Industries Reactive?
- Can Equipment Failures Be Eliminated?
- The Need for a World-Class Maintenance Management
- Understandfing the Basic, Intermediate, and Advance Disciplines  
- How to Make Training Work for your industry
- Selecting the Right KPI's for maintenance
- Why OEE Is Not a Perfect Measurement
- An Inconvenient Truth about Preventive Maintenance
- Survey on Top Problems on Preventive Maintenance
- Why Autonomous Maintenance Is Important
- RCM vs. TPM (which is the Best lb. for lb.) Improvement Strategy
- Integrating RCM into the TPM Process
- Why TPM is Hard to Implement
- My TPM Experience - A Successful Failure
- Why Many Root Cause Initiatives Fail
- The Lifeblood of Root Cause Failure Analysis
- Where Do We End Our Probe in Root Cause Analysis?
- What does Will It take for the Maintenance to Get There?
- What Does It Take to Change People?  And many more.  

 

Many industries today can consider themselves to have a world-class quality on their product, a world-class service provider, a world-class safety, or you can declare that your industry has world-class facilities, but speaking about world-class maintenance is a different story and only a few companies ever reach this stage. While many industries will try, only the thoroughbred will understand and succeed.  This book is written for every maintenance out there who are seeking ways to improve their equipment and assets reliability and maintainability to optimize their operations and dramatically reduce their maintenance costs. 

Product Details

BN ID:	2940165240324
Publisher:	Rolly Angeles
Publication date:	06/07/2021
Series:	1
Sold by:	Draft2Digital
Format:	eBook
File size:	11 MB
Note:	This product may take a few minutes to download.

About the Author

Rolly is a seasoned international maintenance and reliability consultant with over 30 years of solid experience in the field. He has been invited to different countries and has conducted reliability and maintenance training in United Arab Emirates, Qatar, India, Malaysia, Indonesia, Brunei, Thailand, Nigeria, Bangladesh, South Africa, China, and Botswana. His maintenance training portfolio includes maintenance and reliability courses on TPM, Lubrication, Tribology, Condition-Based Maintenance, RCM, RCFA, TPM Planned Maintenance, Autonomous Maintenance 7 Steps, World Class Maintenance Management, The 12 Disciplines, Oil Contamination Control, Maintenance Indices, and KPI's, Maintenance and Reliability Management Strategies and much more. Rolly previously worked with Amkor Technology Philippines as a TPM Senior Engineer, an industry engaged in manufacturing Integrated Circuit products and spearheaded their Planned Maintenance organization, composed of maintenance managers and engineers. He was also responsible for dramatically reducing unplanned breakdowns in their TPM Journey and RCM implementation on their Facilities AHU units and substation equipment.

Rolly is currently working as an independent reliability and maintenance consultant. Rolly is a graduate of Mechanical Engineering from Mapua Institute of Technology in the Philippines, batch 1985, and passed the licensure board examination the following year in 1986. With 30 years of solid experience, he had worked in various industries from shipping, woodworking, foundry, cast-iron machining, assembly lines, semiconductor manufacturing, and the mining industry. Here, he gained hands-on experience and understanding of TPM and RCM, respectively, a strategy from both the west and the east. His last corporate employment was in 2002, where he worked as a technical training specialist at Lepanto Consolidated Mining Industry. In 2005, Rolly retired early from the industry and decided to establish his own consulting business, RSA Reliability and Maintenance Consultancy Firm, where he dedicates his time and passion for working as an independent reliability and maintenance consultant. He provides in-house training, consultation, and facilitation to different maintenance and reliability best practices.

Bob Nelms is the founder and President of Failsafe Network. He has a wide experience in helping industries with the Latent Cause Analysis. He believes that much can we learn from the things that go wrong. His work has most inspired me in developing my materials on Root Cause Failure Analysis. You can reach him on his website at Failsafe-Network.

Table of Contents

About the Author

Foreword Message

Foreword by Charles Robert Nelms

Acknowledgment

Preface: Maintenance - The Last Man Standing

Chapter 1: Introduction - World Class Maintenance Management

Chapter 2: Maintenance Discipline 1: Training and Education

Chapter 3: Discipline 2: Setting-up Maintenance Indices and KPI's

Chapter 4: Discipline 3: The Need for Autonomous Maintenance

Chapter 5: Discipline 4: Addressing Equipment Basic Condition

Chapter 6: Discipline 5: Understanding Preventive Maintenance

Chapter 7: Discipline 6: Spare Parts Management

Chapter 8: Discipline 7: Life Cycle Management

Chapter 9: Discipline 8: Lubrication Strategy

Chapter 10: Discipline 9: Reliability and Improvement Strategies

Chapter 11: Discipline 10: Root Cause Failure Analysis

Chapter 12: Discipline 11: Condition-Based Maintenance

Chapter 13 - Discipline 12: Computerized Maintenance Management Software (CMMS)

Chapter 14: Implementing the Twelve Disciplines

Chapter 15: The Conclusion

Appendix

Appendix A: RSA Reliability Courses and Modules

Appendix B: RSA Previous Training Feedback and Testimonies

Bibliography

Glossary

Editorial Reviews

Rolly, your people-focus on reliability improvement and your commitment to helping people grow through improving their understanding of equipment and of themselves come through loud and clear in the book. The workplace stories you tell will resonate with people working in operations and maintenance in every industry. I very much like that you have provided practical answers with explanations and examples of how companies can move up the path to world-class maintenance performance. You have written about TPM, RCM and RCA with great passion and obvious depth of knowledge and experience. I've learnt much more about the right way to use those tools by reading your book than I ever understood before. There is no doubt that the World Class Maintenance Management - The 12 Disciplines book will become a well-thumbed reference book for me. Rolly, I've been fortunate to come across you and value your honest perspectives and insights on doing maintenance right. I share your desires for what maintenance can become and do for a company and hope that we can combine our efforts in the future. By Mike Sondalini, Reliability Consultant, Lifetime-Reliability, Australia

I hope you don't mind if I use your life, of course the part you shared with us and the ones you wrote in the book, as an example to our AM (Autonomous Maintenance) teams to encourage them to look beyond what they are capable of doing at this moment in their lives and to inspire them to dream and grab every opportunity to learn and improve themselves. The book simplified the concepts of maintenance to aid practitioners like us. As I browse through the book I can see that this is not just a technical book about maintenance, but a book about your passion, your life. Congratulations! From Flordeliza V. Aldaya, TPM Chief Engineer, ST Micro-electronics - Calamba, Laguna, Philippines

I am already half-done reading your book and I find it very, very useful. I was shocked, from a welder/mechanic's point of view, the explanations in your book, especially the metaphors, has accomplished in making me understand more easily what it is you are trying to convey. It should be a Handbook for Maintenance personnel and of course, an eye-opener for the operations. Regards to Mang Tibo. Good day to you Sir, From Julius Fungo, CE Casecnan, Nueva Ecija, Philippines

Hi Mr. Rolly, Hopefully you still remember me. I am the one who give you my thesis during WCM - 12 Discipline courses @ Eastin Hotel, Malaysia. Here I want to review about the WCM Book. I already read the book twice. It really fills me with hope for the maintenance role to be outstanding. The setting for this book was perfect. Every disciplines was made easy to grasp. It covers almost all dimensions of maintenance management. Without reservation, I heartily recommend this book. Thank you. From Khairul Haffiz Norddin, delegate from World Class Maintenance Training, Malaysia

Rolly's book "World Class Maintenance Management" comprehensively explains the 12 Disciplines and thus provides a valuable reference for maintenance personnel. He has a dynamic vibrant personality, which he uses to presents the knowledge and wisdom condensed in his book in interesting and dynamic ways. He has a broad knowledge of the field of Maintenance and operator involvement in achieving greatest profitability from production plant. Rolly is an excellent experienced trainer in Reliability and Maintenance Best Practice." From Howard Witt, Maintenance Consultant from Australia

From the Publisher