The Art of Bookbinding: The Classic Victorian Handbook

The Art of Bookbinding: The Classic Victorian Handbook

by Joseph W. Zaehnsdorf
The Art of Bookbinding: The Classic Victorian Handbook

The Art of Bookbinding: The Classic Victorian Handbook

by Joseph W. Zaehnsdorf

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Overview

Hobbyists can learn the art of bookbinding from a renowned Victorian master in a classic that offers expert, easy-to-follow advice on every stage of the craft. The author, whose custom bookbinding has been revered since the nineteenth century, offers step-by-step instructions on every stage of the process: from folding the leaves and sewing them into signatures to gluing, gilding edges, covering, and finishing. Over 117 woodcuts and lithographs from the original edition illustrate tools and equipment, as well as examples of exquisite binding inlays.
A rare study of a centuries-old art form, The Art of Bookbinding preserves a precious legacy for binders, book art enthusiasts, and collectors. Among the most respected references available on the techniques of professional bookbinding, its contents capture the essence of superior book production and invoke a renewed appreciation for lasting, quality-made tomes.

Product Details

ISBN-13: 9780486152585
Publisher: Dover Publications
Publication date: 04/09/2013
Sold by: Barnes & Noble
Format: eBook
Pages: 224
File size: 8 MB

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The Art of Bookbinding

The Classic Victorian Handbook


By Joseph W. Zaehnsdorf

Dover Publications, Inc.

Copyright © 2014 Dover Publications, Inc.
All rights reserved.
ISBN: 978-0-486-15258-5



CHAPTER 1

THE ART OF BOOKBINDING.


FOLDING.

WE commence with folding. It is generally the first thing the binder has to do with a book. The sheets are either supplied by the publisher or printer (mostly the printer); should the amateur wish to have his books in sheets, he may generally get them by asking his bookseller for them. It is necessary that they be carefully folded, for unless they are perfectly even, it is impossible that the margins (the blank space round the print) can be uniform when the book is cut. Where the margin is small, as in very small prayer books, a very great risk of cutting into the print is incurred; besides, it is rather annoying to see a book which has the folio or paging on one leaf nearly at the top, and on the next, the print touching the bottom; to remedy such an evil, the printer having done his duty by placing his margins quite true, it remains with the binder to perfect and bring the sheet into proper form by folding. The best bound book may be spoilt by having the sheets badly folded, and the binder is perfectly justified in rejecting any sheets that may be badly printed, that is, not in register.

The sheets are laid upon a table with the signatures (the letters or numbers that are at the foot of the first page of each sheet when folded) facing downwards on the left hand side. A folding-stick is held in the right hand, and the sheet is brought over from right to left, the folios being carefully placed together; if the paper is held up to the light, and is not too thick, it can be easily seen through. Holding the two together and laying them on the table the folder is drawn across the sheet, creasing the centre; then, holding the sheet down with the folder on the line to be creased, the top part is brought over and downwards till the folios or the bottom of the letterpress or print is again even. The folder is then drawn across, and so by bringing each folio together the sheet is completed. The process is extremely simple. The octavo sheet is generally folded into 4 folds, thus giving 8 leaves or 16 pages; a quarto, into 2, giving 4 leaves or 8 pages, and the sheets properly folded, will have their signatures outside at the foot of the first page. If the signature is not on the outside, one may be certain that the sheet has been wrongly folded.

I say generally; at one time the water or wire mark on the paper and the number of folds gave the size of the book.

There are numerous other sizes, but it is not necessary to give them all; the process of folding is in nearly all cases the same; here are however, a few of the sizes given in inches.

As a final caution, the first and last sheets must be carefully examined; very often the sheet has to be cut up or divided, and the leaf or leaves placed in various positions in the book.

It is also advisable to cut the head of the sheets, using the folding-stick, cutting just beyond the back or middle fold; this prevents the sheet running into a side crease when pressing or rolling. Should such a crease occur the leaf or sheet must be damped by placing it between wet paper and subjecting it to pressure; no other method is likely to erase the break.

Refolding.—With regard to books that have been issued in numbers, they must be pulled to pieces or divided. The parts being arranged in consecutive order, so that not so much difficulty will be felt in collating the sheets, the outside wrapper is torn away, and each sheet pulled singly from its neighbour, care being taken to see if any thread used in sewing is in the centre of the sheet at the back; if so, it must be cut with a knife or it will tear the paper. As the sheets are pulled they must be laid on the left hand side, each sheet being placed face downwards; should they be placed face upwards the first sheet will be the last and the whole will require rearranging. All advertisements may be placed away from the sheets into a pile; these will be found very handy for lining boards, pasting on, or as waste. The title and contents will generally be found in the last part; place them in their proper places. The sheets must now be refolded, if improperly folded in the first instance. Turn the whole pile (or book now) over, and again go through each sheet; alter by refolding any sheet that may require it. Very often the sheets are already cut, and in this case the section must be dissected and each leaf refolded and reinserted in proper sequence, and placed carefully head-line to head-line. Great care must be exercised, as the previous creasings render the paper liable to be torn in the process.

Books that have been bound and cut would be rendered often worse by refolding, and as a general rule they are left alone. Bound books are pulled to pieces in the same manner, always taking care that the thread is cut or loose before tearing the sheet away; should trouble arise through the glue, etc., not coming away easily, the back may be damped with a sponge lightly charged with water, or perhaps a better method is to place the book or books in a press, screw up tightly, and soak the backs with thin paste, leaving them soaking for an hour or two; they will want repasting two or three times during the period; the whole of the paper, glue, and leather can then be easily scraped away with a blunt knife ; a handful of shavings rubbed over the back will make it quite clean, and no difficulty will be met with if the sections are taken apart while damp. The sections must, as pulled, be placed evenly one on the other, as the paper at back retains sufficient glue to cause them to stick together if laid across one another; the whole must then be left to dry. When dry the groove should be knocked down on a flat surface, and for this the knocking-down iron screwed up in the lying press is perhaps the best thing to use. The groove is the projecting part of the book close to the back, caused by the backing, and is the groove for the back edge of the mill-board to work in by a hinge; this hinge is technically called the "joint."

Machines.—There are many folding machines made by the various machinists; the working of them, however, is in nearly all cases identical, The machine is generally fed by a girl, who places the sheet to points, the arm lifting up at given periods to allow placing the sheet. Another arm carrying a long thin blade descends, taking the sheet through a slot in the table, where it is passed between rollers; another set of rollers at right angles creases it again. The rollers are arranged for two, three, or more creasings or folds. The sheets are delivered at the side into a box, from which they are taken from time to time. The cut is one of Martini's, and is probably the most advanced.

Gathering.—A gathering machine has been patented which is of a simple but ingenious contrivance for the quick gathering of sheets. The usual way to gather, is by laying piles of sheets upon a long table, and for the gatherer to take from each pile a sheet in succession. By the new method a round table is made to revolve by machinery, and upon it are placed the piles of sheets. As the table revolves the gatherer takes a sheet from each pile as it passes him. It will at once be seen that not only is space saved, but that a number of gatherers may be placed at the table; and that there is no possibility of the gatherers shirking their work, as the machine is made to register the revolutions. By comparing the number of sheets with the revolutions of the table, the amount of work done can be checked.

CHAPTER 2

BEATING AND ROLLING.


THE object of beating or rolling is to make the book as solid as possible. For beating, a stone or iron slab, used as a bed, and a heavy hammer, are necessary. The stone or iron must be perfectly smooth, and should be bedded with great solidity. I have in use an iron bed about two feet square, fitted into a strongly-made box, filled with sand, with a wooden cover to the iron when not in use. The hammer should be somewhat bell-shaped, and weigh about ten pounds, with a short handle, made to fit the hand. The face of the hammer and stone (it is called a beating-stone whether it be stone or iron), must be kept perfectly clean, and it is advisable always to have a piece of paper at the top and bottom of the sections when beating, or the repeated concussion will glaze them.

The book should be divided into lots or sections of about half an inch thick, that will be about fifteen to twenty sheets, according to the thickness of paper. A section is now to be held on the stone between the fingers and thumb of the left hand; then the hammer, grasped firmly in the right hand, is raised, and brought down with rather more than its own weight on the sheets, which must be continually moved round, turned over and changed about, in order that they may be equally beaten all over. By passing the section between the finger and thumb, it can be felt at once, if it has been beaten properly and evenly. Great care must be taken that in each blow of the hammer it shall have the face fairly on the body of the section, for if the hammer is so used that the greatest portion of the weight should fall outside the edge of the sheets the concussion will break away the paper as if cut with a knife. It is perhaps better for a beginner to practise on some waste paper before attempting to beat a book; and he should always rest when the wrist becomes tired. When each section has been beaten, supposing a book has been divided into four sections, the whole four should be beaten again, but together.

I do not profess a preference to beating over rolling because I have placed it first. The rolling machine is one of the greatest improvements in the trade, but all books should not be rolled, and a bookbinder, I mean a practical bookbinder, not one who has been nearly the whole of his lifetime upon a cutting machine, or at a blocking press, and who calls himself one, but a competent bookbinder, should know how and when to use the beating hammer and when the rolling machine.

There are some books, old ones for instance, that should on no account be rolled. The clumsy presses used in printing at an early date gave such an amount of pressure on the type that the paper round their margins has sometimes two or three times the thickness of the printed portion. At the present time each sheet after having been printed is pressed, and thus the leaf is made flat or nearly so, and for such work the rolling machine is certainly better than the hammer.

To roll a book, it is divided into sections as in beating, only not so many sheets are taken—from six upwards, according to the quality of the work to be executed. The sheets are then placed between tins, and the whole passed between the rollers, which are regulated by a screw, according to the thickness of sections and power required. The workman, technically called "Roller," has to be very careful in passing his books through, that his hand be not drawn in as well, for accidents have from time to time occurred through the inattention of the Roller himself, or of the individual who has the pleasure of applying his strength to turning the handle.

I never pass or hear a rolling machine revolving very rapidly without having vividly brought to my mind a very serious accident that happened to my father. He was feeling for a flaw on one of the rollers, and whilst his hands were at the edge of the rollers the man tarned the handle, drawing the whole hand between the heavy cylinders. The accident cost him many months in the hospital, and he never regained complete use of his right hand.

Great care must be used not to pass too many sheets through the machine at one time; the same applies to the regulating screw. The amount of damage that can be done to the paper by too heavy a pressure is astonishing, as the paper becomes quite brittle, and may perhaps even be cut as with a knife.

Another caution respecting new work. Recently printed books, if submitted to heavy pressure, either by the beating hammer or machine, are very likely to "set off," that is, the ink from one side of the page will be imprinted to its opposite neighbour; indeed, under very heavy pressure, some ink, perhaps many years old, will "set off;" this is due in a great measure to the ink not being properly prepared.

Machines.—Of the many rolling machines in the market the principle is in all the same. A powerful frame, carrying two heavy rollers or cylinders, which are set in motion, revolving in the same direction, by means of steam or by hand. In many, extra power is supplied by the use of extra cog-wheels; the power is, however, gained at an expense of speed. The pressure is regulated by screws at the top.

CHAPTER 3

COLLATING.


To collate, is to ensure that each sheet or leaf is in its proper sequence. Putting the sheets together and placing plates or maps requires great attention. The sheets must run in proper order by the signatures: letters are mostly used, but numbers are sometimes substituted. When letters are used, the alphabet is repeated as often as necessary, doubling the letter as often as a new alphabet is used, as B, C, with the first alphabet, and AA, BB, CC or Aa, Bb, Cc, with the second repetition, and three letters with the third, generally leaving out J, V, W. Plates must be trimmed or cut to the proper size before being placed in the book, and maps that are to be folded must be put on guards. By mounting a map on a guard the size of the page, it may be kept open on the table beside the book, which may be opened at any part without concealing the map: by this method the map will remain convenient for constant reference. This is technically called "throwing out" a map.

To collate a book, it is to be held in the right hand, at the right top corner, then, with a turn of the wrist, the back must be brought to the front. Fan the sections out, then with the left hand the sheets must be brought back to an angle, which will cause them when released to spring forward, so that the letter on the right bottom corner of each sheet is seen, and then released, and the next brought into view. When a work is completed in more than one volume, the number of the volume is indicated at the left hand bottom corner of each sheet. I need hardly mention that the title should come first, then the dedication (if one), preface, contents, then the text, and finally the index. The number on the pages will, however, always direct the binder as to the placing of the sheets. The book should always be beaten or rolled before placing plates or maps, especially coloured ones.

Presuming that we have a book with half a dozen plates, the first thing after ascertaining that the letter-press is perfect, is to see that all the plates are there, by looking to the "List of Plates," printed generally after the contents. The plates should then be squared or cut truly, using a sharp knife and straight edge. When the plates are printed on paper larger than the book, they must be cut down to the proper size, leaving a somewhat less margin at the back than there will be at the foredge when the book is cut. Some plates have to face to the left, some to the right, the frontispiece for instance; but as a general rule, plates should be placed on the right hand, so that on opening the book they all face upwards. When plates consist of subjects that are at a right angle with the text, such as views and landscapes, the inscription should always be placed to the right hand, whether the plate face to the right or to the left page. If the plates are on thick paper they should be guarded, either by adding a piece of paper of the same thickness or by cutting a piece from the plate and then joining the two again together with a piece of linen, so that the plate moves on the linen hinge: the space between the guard and plate should be more than equal to the thickness of the paper. If the plate is almost a cardboard, it is better and stronger if linen be placed both back and front. Should the book consist of plates only, sections may be made by placing two plates and two guards together, and sewing through the centre between the guards, leaving of course a space between the two guards, which will form the back.


(Continues...)

Excerpted from The Art of Bookbinding by Joseph W. Zaehnsdorf. Copyright © 2014 Dover Publications, Inc.. Excerpted by permission of Dover Publications, Inc..
All rights reserved. No part of this excerpt may be reproduced or reprinted without permission in writing from the publisher.
Excerpts are provided by Dial-A-Book Inc. solely for the personal use of visitors to this web site.

Table of Contents

Contents

Title Page,
Copyright Page,
Dedication,
PREFACE TO THE SECOND EDITION.,
INTRODUCTION.,
PART I. - FORWARDING.,
CHAPTER I. - THE ART OF BOOKBINDING.,
CHAPTER II. - BEATING AND ROLLING.,
CHAPTER III. - COLLATING.,
CHAPTER IV. - MARKING UP AND SAWING IN.,
CHAPTER V. - SEWING.,
CHAPTER VI. - FORWARDING.,
CHAPTER VII. - PASTING UP.,
CHAPTER VIII. - PUTTING ON THE END PAPERS.,
CHAPTER IX. - TRIMMING.,
CHAPTER X. - GLUEING UP.,
CHAPTER XI. - ROUNDING.,
CHAPTER XII. - BACKING.,
CHAPTER XIII. - MILL-BOARDS.,
CHAPTER XIV. - DRAWING-IN AND PRESSING.,
CHAPTER XV. - CUTTING.,
CHAPTER XVI. - COLOURING THE EDGES.,
CHAPTER XVII. - GILT EDGES.,
CHAPTER XVIII. - HEAD-BANDING.,
CHAPTER XIX. - PREPARING FOR COVERING.,
CHAPTER XX. - COVERING.,
CHAPTER XXI. - PASTING DOWN.,
CHAPTER XXII. - CALF COLOURING.,
PART II. - FINISHING.,
CHAPTER XXIII. - FINISHING.,
GENERAL INFORMATION.,
CHAPTER XXIV. - WASHING AND CLEANING.,
GLOSSARY - OF THE TECHNICAL TERMS AND IMPLEMENTS USED IN BOOKBINDING.,
INDEX.,

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